This Boilermaker chili is the ultimate tailgate chili—rich, bold, and built to serve a crowd. It combines chili beans, lean ground beef, bulk Italian sausage, diced tomatoes, and a deep spice blend, plus a splash of dark beer for added depth. Thick, hearty, and full of flavor, it’s ideal for game days, cold evenings, or any time you want a satisfying, make-ahead meal.
What We Love About This Recipe
- Originating from the Boilermakers tradition at Purdue, this chili delivers hearty, home-style comfort. The combination of two meats and multiple beans gives each bite great texture and substance.
- The spice profile is complex and layered: chili powder, cumin, Italian seasoning, cayenne for heat, and freshly ground black pepper. A touch of sugar and Worcestershire sauce balances acidity, while beef bouillon and a dark beer add savory complexity.
- This chili is thick, filling, and easy to scale for a crowd. It holds up well for reheating, and flavors deepen over time, making it a great recipe to prepare a day ahead.
Chef’s Tips
- Simmer low and slow. The longer the chili cooks, the more the flavors develop. Simmer gently and stir occasionally to prevent sticking.
- Make a double batch if you have the pot space. This recipe freezes well in portion-sized containers for effortless meals later in the season.
- Choose the right ground beef. An 85/15 or 90/10 ratio offers a good balance of flavor and texture without leaving the chili greasy.

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- Whole30 White Chicken Chili
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- Sweet Potato Chili
Boilermaker Chili
Prep:
15 minutes
15 minutes
Cook:
2 hours 30 minutes
2 hours 30 minutes
Total:
2 hours 45 minutes
2 hours 45 minutes
A crowd-pleasing, deeply flavored chili made with two meats, chili beans, tomatoes, and a bold spice blend. Great for tailgates, potlucks, and make-ahead dinners.
Cheryl Malik
8 servings
Ingredients
For the Boilermaker Chili
- 1 tablespoon neutral-tasting oil (avocado, olive, or vegetable oil)
- 1 cup chopped celery (about 2 large stalks)
- 1 ½ cups chopped yellow onion (about 1 large onion)
- 1 cup chopped green bell pepper (about 1 large pepper, seeds removed)
- 1 cup chopped red bell pepper (about 1 large pepper, seeds removed)
- 2–3 tablespoons chopped serrano pepper (about 2 peppers, seeds removed)
- ¼ cup chili powder (adjust to taste)
- 1 tablespoon Italian seasoning
- 2 teaspoons ground cumin
- 1 teaspoon freshly ground black pepper, plus more to taste
- ¼ teaspoon cayenne pepper, plus more to taste
- 1 tablespoon minced fresh garlic (about 2 large cloves)
- 2 pounds lean ground beef (85/15 or 90/10 preferred)
- 1 pound bulk Italian sausage
- 3 (15-ounce) cans chili beans, drained
- 1 (15-ounce) can chili beans in spicy sauce (do not drain)
- 2 (28-ounce) cans diced tomatoes (do not drain)
- 1 (6-ounce) can tomato paste
- ¼ cup cooked, crumbled bacon (about 4 thick-cut slices)
- 1 tablespoon Worcestershire sauce
- 1 tablespoon hot sauce
- 4 cubes beef bouillon (or 4 teaspoons beef bouillon paste)
- 1 cup beer (dark stout preferred)
- 1 teaspoon granulated white sugar
- 1 teaspoon salt, plus more to taste
Serving Suggestions (All Optional)
- Corn chips, crushed or whole
- Minced red onions
- Shredded cheddar or a Mexican cheese blend
- Cornbread
Equipment
- Large stock pot with lid
- Large wooden spoon
- Small bowl
- Mixing spoon
Instructions
- Heat a large stock pot over medium-high heat. Add 1 tablespoon neutral-tasting oil and heat until shimmering.
- Add the chopped celery, yellow onion, green bell pepper, red bell pepper, and serrano pepper. Stir and sauté 5–7 minutes, until vegetables are softened and onions are translucent.
- In a small bowl, combine the chili powder, Italian seasoning, ground cumin, freshly ground black pepper, and cayenne pepper. Mix until well blended.
- Sprinkle the spice blend over the sautéed vegetables and stir to coat evenly.
- Add 1 tablespoon minced garlic, 2 pounds lean ground beef, and 1 pound bulk Italian sausage. Cook, stirring frequently, until the meat is browned and broken into crumbles.
- Pour in the drained chili beans, the can of chili beans in spicy sauce (undrained), the diced tomatoes (undrained), and the tomato paste. Stir to combine.
- Add the crumbled bacon, Worcestershire sauce, beef bouillon, hot sauce, beer, sugar, and salt. Stir well to incorporate all ingredients.
- Cover the pot and reduce heat to low. Simmer gently, stirring occasionally, for 2 hours.
- Taste the chili and adjust seasoning: add more salt, pepper, chili powder, sugar, or hot sauce as needed.
- For deeper flavor, continue simmering another 1–3 hours, stirring occasionally. Low-and-slow cooking will intensify the flavors.
- Optional: Let the chili cool completely, then refrigerate overnight in an airtight container. Reheat on the stovetop over medium-low heat, stirring frequently, until warmed through.
- To serve, ladle chili into bowls and top with corn chips, minced red onions, and shredded cheddar. Serve with cornbread if desired.
Notes
- Refrigerator Storage: Cool the chili completely, then store (without toppings) in an airtight container for up to 5 days.
- Freezer Storage: Cool completely, transfer to an airtight freezer-safe container, and freeze up to 6 months. Defrost overnight in the refrigerator before reheating on the stovetop.
Nutrition Information
Serving: 1 serving (without toppings)
Calories: 760 kcal | Protein: 48 g | Fat: 36 g | Saturated Fat: 12 g | Carbohydrates: 61 g | Fiber: 16 g | Sugar: 15 g | Sodium: 2122 mg
Yields are approximate and will vary by serving size. Nutrition information reflects the ingredients listed and does not include optional toppings.
To determine the weight per serving, weigh the finished dish and divide by the number of servings you choose.